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| Guns  All our firearms are custom-built to suit our customer's needs and desires; muzzle loading rifles, pistols, and smoothbore arms, flintlock and percussion, right or left-hand. Style, caliber, finish, hardware, sights, barrel, and fit are all determined in discussion with the customer. Each arm will be unique to it's owner. Our guns are original; although influenced and inspired by the old masters, we create arms in our own style, not copies of any existing piece. Relief carving, inlays in mother of pearl, abalone, silver, brass, and wire enhance the appearance of these firearms. We use only the best materials available, and each arm is guaranteed to perform properly. Prices are determined in consultation with the customer. Please contact us by phone, mail, or email: Bob Worthington 5962 Berkshire Court Alexandria,VA 22303 (703)329-8535  Muzzle loader's tip: (Thanks to Betty Brewer for this one! She learned it from her dad.) Hat pins, old-fashioned ones, are traditional vent and nipple picks. If you can find 'em, they're period-proper, and handy (just stick one in your hat!) Below left: My favorite; .50 caliber flintlock in the Lehigh Valley style. Above are sideplate and cheekpiece of this gun. Left, muzzles of this gun and the half-stock pictured below when it was still in the white. See patchbox photo at the top of the Home page. Below right; My standard toeplate, with star & "four directions" logo.  Schuetzen Rifle After a year, the schuetzen is ready for the range! .40 cal. underhammer, with a 35"x1" Ed Rayl barrel with a 1:48 twist and Montana Vintage Arms sights, she put the first three shots through the same hole, right out of the box, so to speak. Built for Tom B.; he'll be shooting her at Friendship. May she serve you well, Tom! The hook, the sight, and oh, that pretty piece of maple! False muzzle and front sight. That pin on top keeps you from shooting the false muzzle down range. I can attest; it worked three times for me... Underhammer pistols Our only "standard" item, we make a percussion underhammer target pistol, offered in barrel lengths from 5" to 12", in .32, .40, .45, and .50 caliber. A curly maple stock with lignum vitae or other contrasting hardwood buttcap, embellished with mother of pearl, abalone, and wire inlay is standard. Metal and wood finish and sights are the customer's choice. This gun is a proven winner in competition! Price as shown (12" barrel, standard fixed sights): $800. Also available in a presentation box, either singly or as a pair. We can customize this gun to suit your needs, too. The unique simplicity of an underhammer pistol, with only four moving parts (trigger, trigger spring, hammer, and trigger guard/mainspring) make it easy to clean and maintain, and provide instant ignition and an uncluttered sight plane. Note the mother of pearl star and the wire inlay "four directions" lines on the butt cap: that is the Grey Haven logo, which you will find somewhere on every firearm we make. (Below, right) Above Left: Close-up of the "Robin" inlay on my sister's birthday pistol. The bird is made of Lignum Vitae and Catlinite. Right: Compare this star to the mother of pearl, above right. This is a Svarovsky crystal, on my sister's pistol. Her gun is a .36 caliber with an 8" barrel, which has been fire-blued. (See below) Bernd's Pistol Passes Proof Test by German Government The pretty browned 10" .45 at right was made for Bernd R. in Germany, and while it was not difficult to ship a muzzle loading pistol to Germany, they do require a proof test before the customer may use the gun. I'm happy to report that the barrel is quite strong, and judging by Bernd's target, is performing well, too! Below right, is the proof certificate. Here is the target: Nice shooting, Bernd! That's five shots at 25 meters, a double in the 10-ring.  | |
| A Left-handed Half-stock Rifle A .54 caliber half-stock percussion rifle for my friend, Mike in Montana. It's a unique piece, with a barrel that goes from straight octagon, wedding band, 16-sided, tapering back to octagon at the muzzle, with a twist, so the peak is at the top instead of the flat. 
The stock has a fair amount of cast-off, and sufficient drop to the comb to make it a very comfortable offhand hold. The cheekpiece is accented with wire, and a little relief carving with inlay nestles in the space between cheekpiece and buttplate. 
This picture shows the ramrod thimble pads, which help to lighten the weight. 
Muzzle Loading Tip: Safety on the range; Don't be in a hurry to fire that next shot! Sometimes powder residue in the bore can smoulder for a while after a shot has been fired, and a load of powder poured down the barrel can ignite prematurely. This is even more likely if the breech plug has a recess or a smaller diameter powder chamber in its face, or if there is a groove or channel from the vent to the bore. Keep vent holes and spark channels clean and dry. If you wrap your flint with leather, check to make sure it hasn't caught a spark and is smouldering. NEVER NEVER NEVER put your face or any other body part over the muzzle when loading, and avoid placing your hand over the end of the ramrod, 'lest you wind up with a big nasty hole in your hand! ALWAYS have that barrel pointed in a safe direction, and don't cap or prime the pan until you are on the firing line and ready to shoot. If you have a hang fire, wait a while with your muzzle pointed down range before recapping or priming. Check it out! "Building a Fowler:" A page dedicated to the process of building a long gun from start to finish. Click on "Building a Fowler" in the navigation column, top left. Below and Right; A Spanish Pistol From 1866, Repairing a Broken Mainspring This interesting pistol, with a backlock, belongs to my neighbor, Frank. He wanted the lock to be functional, so I undertook the replacement of the mainspring. I was able to find one that was reasonably close through Dixie Gun Works, which I then reshaped to make it fit. The lower arm needed to be reshaped to allow the sear to engage the hammer, both arms needed to be shortened, and the whole spring needed to be thinned down to fit the mortise in the stock, and to approximate the strength of the original spring. I then sanded and polished it to remove all scratches, which can weaken and cause a spring to break. Sand springs "with the grain," lengthwise, because scratches across the spring will create fracture points. I recommended not snapping the trigger, as the 144 year-old lock has very delicate parts, but now it actually works. The nipple is broken, but after attempting to remove it using solvent, I decided to leave it in original condition, rather than alter the exterior appearance of the gun, as the only way to get it out would to be to drill it, retap, and put in a new nipple. 
| |  The barrel is browned, with a gold band at the muzzle, and a brass ring between barrel and breech plug. Some nice inlay and wire work sets off the sideplate. 
The toeplate is my standard style, with the Dogwood blossom finial and the star piercing with "four directions" lines. 
The long tang has two bolts through to the long trigger plate, which makes a strong wrist. 
Below; Proud owner, Mike "Neveready" Iacono, with his new rifle, at the 1838 Rendezvous in Riverton, Wyoming. With his very first shot, he lobotomized the turkey head target at 25 yards! 
The pistol is approximately 20 guage smoothbore.
Above, silver inlay and engraving adorn the breech. "En Eibar, Por Gastelu,' and "Ano 1866," with trident images. Left, the lock with new spring, old spring, and my new "mainspring pliers," which I had to make, since a normal mainspring vise would not do the job. | |
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